Air Emergency (2003–…): Season 2, Episode 2 - A Wounded Bird - full transcript
Can a damaged engine bring down a modern multi-engine aircraft? The story of Atlantic Southeast Airlines flight 529.
This is a true story
The reconstruction is based
on actual cockpit recordings
It was just a small commuter-plane
buzzing back and forth from one town to another
A journey of 86 minutes,
one of many that day.
No one could ever have imagined
that it would end like this:
In drama and in death
Yet, in 1995, two pilots
with 26 passengers aboard,
managed to defy the laws of gravity
for 9 minutes and 20 seconds
when their aircraft in effect
lost the use of a wing
struggling home like a wounded bird
A wounded bird
Flying isn't always glamorous
Regional airlines are like the buses of the air
Trundling back and forth
from one small city to another
Crews operate several flight a day,
working for up to 15 hours
They face interminable ground delays
and often passengers
If a flight get cancelled,
they don't get paid
But they enjoy their work.
Atlanta Airport in Georgia
has become one of the busiest in the world
It is the home
of the very successful regional airline:
Atlantic South East
ASA serves every town and city
of the South Eastern United States
with the fleet of 83 turbo-props
In 1995, most of them were Brasilia's,
built by the Brazilian firm EMBRAER
The Brasilia is a high performance aircraft
with state of the art avionics
and a top speed of 378 mph
Today, after 18,000 successful flight,
this Brasilia will take of the last time
Captain Ed Gannaway and F O Matt Warmerdam
have just flown in from Macon, Georgia
Going through the departure checklist,
they are now ready for their 2nd flight of the day
Flight ASA 529 to Gulfport, Mississippi
Flight Attendant Robin Fech
has been with ASA for just over 2 years
A cabin is a cramped space and only 31 ft long
Most of her 26 passengers
are seasoned business travellers
ranging an age from 18 to 69
Among them are 6 engineers, 2 deputy-sheriffs,
a minister, 2 air-force personnel
and even an aspiring flight attendant
For them, the short trip to Gulfport Mississippi
is a routine journey
but they are 1/2 hr late on their schedule already
Power set
Feathers armed
Captain Gannaway who's been with ASA for 7 years,
comes from a family of pilots
He is a skilled and accomplished captain
The two man have only been flying together
for 4 Months, but get along well
At 6'3" and 200 pounds,
Matt Warmerdam is a tight fit
in the Brasilia's crammed cockpit
I think all pilots would agree that the Brasilia
was a constant love-hate-relationship
It was at the time
the fastest, sleekest turbo prop around
It was also very tricky to master
The thing was built like a Sherman tank
Robin?
It will just be a couple of minutes like this
It is going to smooth out
Al-right, thank you
Good afternoon, ladies and gentlemen
Welcome aboard, at Atlantic South East Airlines
Flight 529, to Gulfport Mississippi
Chuck Pfisterer, a nervous fligher
works for a paper company
and is on its way to visit a new mill
ASA 529, climb and maintain flight-level 20,000 ft
The Brasilia, on auto pilot, is climbing
towards its cruising altitude of 24,000 ft
24, 24
but the plane will never make it to this altitude
AUTOPILOT
The sound of that was tremendous
It was as if someone has taken a baseball bat
and hit an aluminium garbage-can
as hard as they could
It was just a gigantic crashing sound
and the airplane immediately turned to the left
Not knowing really what happened,
I looked over and noticed everyone looking left
out the window
What I saw was very alarming
The outer skin and the
engine had been ripped off
or as I determined later had peeled back
because of some force
I could see the components of the engine itself
And I could see fluid, leaving the engine,
exiting the back of the wing.
Warning lights and chimes go of,
signalling trouble in the left engine
The AUTO-pilot trips off as a result,
and Gannaway takes control of the plane
The plane is falling 5500 ft a minute
an equivalent of over 90 ft /sec
The oil from the destroyed engine
is seeping into the air-conditioning
bringing smoke into the cabin.
Unaware that the left engine is destroyed,
the pilot tries to adjust its propeller
to improve the plane's lift
Warmerdam attempts to feather the propeller
which means changing the angle of the blades
in order to minimize air-resistance
The warning light indicates
fire in the left engine
No matter what Gannaway does,
the plane is still pulling violently to the left
He struggles to counteract it
by pushing hard to the right
using both rudder and control column
The force of the crippled wing,
pulling to the left is relentless
Without the efforts of the pilot
to keep the plane stable
it will roll into a spin and
spiral down into the ground,
killing everyone on board.
The engine has turned into a
massive mis-shapen twisted metal,
fatally weakening the wing's
aerodynamic capabilities and dragging it down
The plane wants to keep turning left
The pilots must push hard right on the rudder
to the limit, to keep them flying straight
Captain Gannaway is confused:
Feathering the propeller
is not what caused the drag
He is so preoccupied with handling the emergency
he hasn't looked over his shoulder
at the damaged engine yet
For now, the pilots are focussed
on the plane's vital statistics:
Heading, altitude, speed
and the power setting of its one good engine
These planes are designed to fly with one engine
The airplane is capable of flying on one engine
However, in the case of Flight 529,
not only do you have an engine that is
malfunctioned and stopped running
but now it is broken
from its normal mounted position and canted
which creates a very increased or dramatic
aerodynamic effect on the airplane
The pilots have managed to slow
the plane's catastrophic rate of descend
but not hold it
In fact, the airspeed is actually increased
to 224 mph
Captain Gannaway is puzzled:
He has flown a Brasilia with one engine before
and landed it with difficulty
This plane has something very wrong
ASA 529: we are declaring an emergency
We have had an engine failure
ASA 529
Left turn direct Atlanta
Flight 529, now flying over Alabama
makes a left turn back towards Atlanta
But the airport is almost 58 miles away
Will they make it?
The plane has begun to descent again
and it speed
Warmerdam cancels the master caution-warning,
finally silencing the plane's alarms
Captain Gannaway experiments with his controls,
trying everything
Suddenly, the nose of the Brasilia lifts up
and the plane's speed slows to 186 mph
ASA 529, say altitude descending to
We are at 11,600 ft at this time
Al-right, it is getting more controllable here
For the first time since
the crisis began,
the pilots can now turn their
attention to the passengers
OKAY, Robin,
We declare an emergency
back to Atlanta
go ahead and brief the passengers
This will be an emergency landing back in
Al-right
thank you
Fech hasn't told the pilots what she had seen
of the destroyed engine
She assumes they already know
ASA 529,
can you level off for the need to keep descending
The plane is descending again at about 3000 ft/Min
Gannaway suddenly realizes
they won't make it to Atlanta
We are going to keep descending
We need an airport quick
We need an airport quick
Roll the trucks and everything out for us
ASA 529 West Georgia,
the regional airport is
at your 10 o'clock position about 10 miles away
But the Air Traffic Controller, too preoccupied
with handling the crisis aboard Flight 529
fails to notify emergency services
Flight 529 makes
another wide left turn
that brings it on course to land
at West Georgia regional Airport
Let us get up the failure checklist please
But they don't get a chance
to diagnose their problem
ASA 529, say heading
We turn about 310 right now
ASA 529, you need to be on 030 for West Georgia,
regional, sir
We have difficulty with the controls right now
Brace positions
APU if available, start
Put that off, bring the ice off
ASA 259, say your altitude now, sir
7000 ASA 529
Trim fail
ASA 529, I missed that, I'm sorry
We are at 6,900 ft right now
ASA 529 West Georgia,
regional is your closest airport
What kind of runway they got?
Hey, what kind of runway regional got?
West Georgia regional is 5000 ft
and it is asphalt, sir
OKAY now, I want you to remove
any pens or sharp objects from your pockets
I want you to take off your glasses and
drinks into the pocket of the seat in front of you
Most folks on that flight were business folks
that flew real frequent
So, there is no screaming or panicking of any sort
Based on the fact that I was going to die,
I dealt with it in the best way that I could
which was just to try to absorb it
accept it, and deal with it
come on, practice,
take your seatbelt off and on, okay?
There is smoke
and the door in front of us is locked
You are going to get down your hands
and using crawl the back, OKAY?
It is kept in rows,
we've got to go down the fifth row
The plane is still losing altitude far too quickly
Can it make it to the airport in time?
Atlanta CENTER normally only controls flights
at altitudes over 11,000 ft
For the last 7 minutes,
Flight 529 had been under this altitude
and now the controller
is having trouble locating them
ASA 529, you have lost your transponder,
say altitude
We are at 4,550 ft at this time
ASA 529, we've got you now
and the airport is at your...
say your heading now, sir
We are heading 080
Roger, you will need about 10 degrees left
West Georgia Regional Airport
is only 8 miles away beneath the clouds
2 minutes flying time
But they are not sure
they can keep airborne that long
I'll tell you what: put you on
approach he works that airport
we are able to give
you more information
Contact Atlanta approach at 12.0
Atlanta approach air Traffic Control
It monitors planes within a much smaller air-space
including West Georgia Regional Airport
The Brasilia, now at 3400 ft,
has slowed its descend to 1800 ft/Min
but that is still too fast
They won't make it to the airport
7 minutes have past
For the first time, Captain Gannaway
manages to catch a glimpse of the left engine.
The engine has exploded,
it is just hanging out there
This was something
his instruments haven't told him
It is no simple engine failure
The engine is just dangling off the wing
He knows he could land a Brasilia
with a failed engine,
but not when it is torn apart
This is something
his training has not prepare him for
He wishes he could see through the clouds
Yes, sir,
We declare an emergency
ASA 529, Roger,
expect localizer runway 3 for approach
and could you fly heading 180
No, sorry, 160
The controller's flightpath will take
the Brasilia several miles South before landing
Gannaway knows he doesn't have the extra minutes
that this will take
Just give us the vectors,
we will go to visual
He asks for directions
to take the plane straight in
using the shortest possible route
Suddenly, they are out of the clouds
but the sight that greets them could not be worse
In front of them:
No Airport
Only forest and villages
Captain Gannaway who never stutters,
does now
S-single engine checklist please
Robin Fech is puzzled:
6 minutes earlier, Warmerdam had told her
the plane was turning back to Atlanta
but all she can see now is Georgia countryside
We are below the clouds
Tell them
We are this far at this time,
Can you give us a vector to the airport
Turn left and fly heading 040
There, the airport is about 10 o'clock
in 6 miles, sir
Radar contact lost at this time
The plane's low altitude shocks the controller:
1900 ft
Only a minute earlier, it had been at 3,400 ft
The descend is far too fast
Remember:
Brace yourselves
Sir, heads down
Heads down,please
Robin Fech,
too preoccupied by the safety of her passengers,
looks out of the window
and suddenly sees the tops of the trees
She has but a few seconds left
to strap herself in her jump-seat before impact
The fall down is going to be rough
The airport is only 4 miles away,
but too far for the crippled plane
The pilots have to attempt
to crash landing in a field
The plane's altitude voice alarm sounds,
warning the pilots that they are flying too close
to the ground without their landing gear lowered
The pilots were attempt to land
on the plane's belly
These were the last words
on the cockpit voice recorder
The plane is flying at a 138 mph
and only seconds away from impact.
The plane had landed in
a small field in Burwell
a sleepy farming community near Carrollton, Georgia
where nothing major ever happens
Many neighbours witness the plane coming down
Bill Jeters and his wife lived in
this house at the end of this field
angled directly in
the plane's path
My wife was sitting at the kitchen table, reading
And she said: Bill, we better get out-ta here,
because the plane is
going to hit the house
So, by that time
it started to stop
I said: Will you call 911 and
I am going ahead of the plane
We have a plane crashed in our backyard
Eight minutes have passed since
first officer Warmerdam has declared an emergency
and asked Atlanta CENTER
for rescue vehicles to be alerted
But the Controller hasn't passed on the message
Minutes will make the difference now
between life and death
The local emergency-services responded quickly
but are still many miles away
For almost a minute after impact,
there is an eerie silence
The plane's fuselage is broken in two
Could anyone survive?
As the dust settles,
all 29 people on board are miraculously alive
with only a handful seriously injured
by the impact
But a new disaster is gathering
Fuel from the shattered wing-tanks
is pouring onto the ground
The last thing that I remember
is the sound of hitting the trees
and then I honestly don't recall impact
Captain Ed Gannaway has been knocked unconscious
by a blow to the head during the impact.
When First Officer Warmerdam regains consciousness
he realizes they are stuck:
The cockpit-door is jammed
and smoke is slowly seeping in
He reaches for the emergency crash axe:
The cockpit window is the only way out
The next immediate thought I had
What is now is going to blow up
So, get out of here
He was burning right in the open
As I just jumped over
And I headed towards the opening
and I walked out of the aircraft
and I walked away from it
The sparks ignite the fuel vapours
creating a blazing fire
Within seconds, the fire spreads to the fuselage
In the rear-section of the plane,
the passengers are now trapped by flames,
burning at 1800 °C
They can hear screams
from the field outside
where some passengers are already
suffering from terrible burns
To escape, they too have to run through the fire
not fall in it,
hoping for the best.
They turned back and they looked at the aircraft
and what I saw was
that the opening that I had come through
was basically fully involved in flames.
And that the people they were exiting the aircraft
were all on fire
Some of them were rolling in the grass
try and put the fire out
and sometimes they made it worse
because there was spilled fuel
and then they got even more ignited
The whole situation got uglier and uglier
in the sense that
you would all of a sudden see
people with their clothing burned of
You would people see with red skin
You could actually see some people who's
flesh was dropping off of their bodies
or their faces
It was just a horrible situation
that was taking place
and it was getting worse and worse
Matt Warmerdam his right
shoulder dislocated
is banging the axe against the
window with his left hand
One gentleman I saw was crawling,
completely engulfed in flames
and another one did was
most of his clothes was torn off
Now, whether they get torn off in the crash
or he torn them off himself,
I don't know
I helped him away from the airplane
and brought him up
towards my brother in law's house
All he had on was his shorts
And his skin was ...
Aircraft glass is much thicker than
what you would see on an auto-mobile wind-shield
It is several different
composite layers
that have been temper-treated together
to make it a very, very tough surface
And with each swing
with the crash axe
I was only able to chip
away a small piece of glass
I need some help
I looked around left and right and
there is no other fools that close at that second
but even though passenger David McCorkell believes
that the plane might blow up at any second
he goes to Matt Warmerdam's rescue
I want to get some air
The oxygen cylinder in the closet
behind the co-pilot's seat punctures
It will make the cockpit-fire much worse
OKAY, go ahead, go ahead.
Stop pulling me,
it is too small
Go ahead.
By now the rescue crews of the area
have been notified.
Firemen, police-officers, paramedics,
all are hurriedly on their way to the crash site
Will the fire-trucks arrive
in time to save Matt Warmerdam
before the cockpit gets
engulfed in flames?
David McCorkell is exhausted
trying to break the strong glass
Suddenly,
a heat flame pops at him from below the cockpit
He backs off, scared for his life
You don't let me die, are you?
Now, more determined than ever,
he bangs even harder and faster
Then, suddenly
the weakened axe-head flies of
It is getting hot in here, get me out
Guy Pope, a police officer is the first
rescue-worker to reach the burning plane
I was about three miles from here
when I received the call
And about halfway here I could see the smoke
Pretty heave smoke
And I got out of the car and I ran up to the plane
When I ran around the nose of the plane,
one of the passengers handed me a hatchet
and said that the pilot was inside
I took the hatchet
and started to cut a bigger hole
I cut and get around behind
The cockpit caught at fire
it was still burning pretty heavy
there was an oxygen bottle
that were blowing the fire
That was just one of the things,
You see a man burn
You don't forget it
This is life footage taken with a video from the
wind-shield of a Georgia State Patrol Police car
as rescue-workers are arriving at the site
At this moment, all passengers are out
of the two sections of the broken plane,
except pilots Ed Gannaway and Matt Warmerdam
who remain prisoners of their cockpit
The first of,
I had to tear the back of the cockpit out
It burnt and there was no door visible
or anything like that
I actually took my hands and tore it out
When I started to pull him out,
he looked up and said
Tell my wife Amy that I love her
I said: 'No, sir, you tell her,
because I'm getting you out of here'
Inside the ambulance I worked with him and
he I thought that he probably would not make it
I took his name-batch
and pinned it on his underwear
which was the only thing I left on him,
trying to cool him down
because I thought that if he died
at least someone will know who he was
Surprising of that was
that he was aware of everything around him
He was comforting me
because at that particular time i was crying
Matt, he actually took his burnt hand
and wanted to tear away
They found Captain Gannaway dead in the cockpit
He had struck his head on impact
and never regained consciousness
He died of burns and smoke inhalation
The crash-survivors, some with broken bones
and others with burns, ranging from minor to 92%
are rushed to various hospitals in Georgia.
Thirteen passengers were brought
to Tanner hospital in Carrolton 15 minutes away,
where code 'BLACK' was immediately applied,
meaning: Everybody helps
Dr Bobby Mitchell, after working a night shift,
was awakened
When I got to the hospital,
some of the people that have survived
the plane-crash were already here
It smells initially just a way of a jet-fuel
It just hit you as
the door opened
It was mixed with just a pungent
horrible odour of burnt flesh
When a patient suffers a severe
burned skin is violated,
The skin really is the major
part of your immune system
When they are able to survive
for a period of weeks
it is not uncommon for them to
die from other organ failures
which is what happen to a lot of the people
that were on the Flight 529
I have never before since dealt with
so much physical devastation in most of all people
and so much sorrow and horror
and sadness in one place
at one time then we did on that day
in this little small town hospital.
After a long day treating
the horribly burnt passengers
and witnessing the courage of some of them,
Dr Mitchell was asked
to assist the autopsy on captain Ed Gannaway
I looked down and put my hand over of them
I told everybody
I hope where his spirit is
that he knows what a good job he did
and I just said:
'You are the hero'
I hope you know it, captain Gannaway
Regional airlines are a North American phenomenon
In the early 1960's,
a small band of independent airlines
first became known as air-taxies
which in time became commuter airlines,
then finally regional airlines
In 1978, the US deregulated the airlines
and as the small and mid-size cities
became the economic engine of the country
regional airlines prospered as never before
The National Transportation Safety Board
is responsible for investigating air-disasters
Its GO-team is on duty 24 hrs./day
to fly to the scene of any major crash
The NTSB will have several sub-groups,
working at the same time,
each examining a particular part of the plane
Gordon Jim Hookey, an aerospace engineer
was in charge of the propeller maintenance group
We went out to the crash site
And in the usual fashion you just look around
and get a feel of where all the pieces are
We came along the propeller assembly
that was missing
looking down to the dirt,
we could see the tell tale marks,
the beach-marks around
along the fractured surface that indicated
that it might have been a fatigue fracture
During the last 10 minutes of Flight 529,
no one on board the plane suspected
that the engine failure had been
caused by a propeller blade fracture
Hookey had a good reason to be concerned
by the broken propeller-blade
He had seen this all before
Four years earlier another ASA Brasilia
had nose-dived and crashed in woods in Georgia
killing all 23 people on board
including former US senator John Tower of Texas
and space shuttle astronaut Manley Sonny Carter
The NTSB's investigation
of that incident had found
that the crash had been caused
by a badly designed propeller control unit
and they blamed that the manufacturer:
Hamilton Standard, (See S15E09 of Mayday)
Then in March, 1994,
just 17 months before ASA 529
on two separate commercial flights
identical propeller blades broke from metal-fatigue
Over Canada and over Brazil
In both cases, the aircraft involved
managed to land safely
These accidents pointed to serious problems
in Hamilton-Standard propellers
and became a major crisis for the company
Airlines were ordered by the
government to carry out an inspection
of all the 15,000 propeller-blades in service.
Investigators found that the broken
propeller had been declared suspect
and sent back to Hamilton Standard for inspection
One of the ASA mechanics
took the blade off the hub
As soon as they turned it over
we marked down the serial number
So, when we went back to do the records,
we immediately go to that particular blade
Investigator Jim Hookey took the broken blade stop
to Atlanta Airport
From there,
it was sent to Te NTSB laboratory in Washington
By next morning, blade number 861398
was being examined under a scanning microscope
Investigators found tell tale deposits
of chlorine,
a corrosive substance known to eat into
the inner walls of the propeller blade
So, then the question becomes:
'Where did the chlorine come from?
In two of the previous propeller failures
the problem had also been traced to corrosion,
caused by chlorine in the inner wall of the blade.
Flight 529's blade had also snapped off
13.2 inches from the hub
very similar to the two previous blade failures
Under the microscope, NTSB's scientists saw
the two crack along the inner wall of the blade
had joined to a form a single fisher
This had grown and grown
until it circled the blade
at which point it snapped
under the stress of normal operation.
But the NTSB scientists noticed something else
On the inner surface extending about
1,5 inches from the fracture,
there was a series of sanding marks
Hookey set of to Hamilton Standard,
intend on getting the maintenance
records for the propellers.
What had been done to the blade?
When has it been recalled?
But the factory Hookey examined
the blades repair records.
He noted the initials of the technician
who did the work
CSB = Christoffer Scott Bender
He was a young technician who worked
at the Hamilton Standard propeller repair facility
Christoffer Bender has watched
the news of the accident on television,
little realizing
how he was involved in the accident.
I saw the Hamilton Standard prop and it was like
I hoped it was not a prop failure
You know the NTSB is down there,
The FAA is investigating
And they've called in several engineers
to go also down there
It might be a prop failure
as soon as I heard that...
...my heart
it was like
I think I might have cried a little bit
because emotionally you are overwhelmed
Something that I had in my hands
and somebody trusted me that failed
because that somebody had died
After discovering the technician who
had last worked on the propeller blade
that caused the crash of ASA 529
the NTSB now had to find out
how the blade had passed inspection
Propeller blades are hollow
Inside, weights are inserted to balance the prop
They are kept in place by a cork,
soaked in chlorine
It was the chlorine that had caused
the corrosion in the previous accidents
However on this blade, Bender had been unable
to detect any evidence of corrosion
He then did what he had been told to do
'Polish the inside of the blade'
The draft accident report we present to you today
involves Atlantic South East Airlines Flight 529
The NTSB found that by
polishing the blade,
Hamilton Standard had unwittingly
removed all traces of the crack
and a later more thorough ultrasound examination
couldn't detect it
The NTSB asked for more accountability
for management at Hamilton Standard
And so the final report read:
The fracture was caused by a fatigue crack
from multiple corrosion pits
that were not discovered by Hamilton Standards
because of inadequate and ineffective corporate
inspection and repair techniques
training, documentation and communications
Some final question still needed to be answered
Why had the broken propeller blade
destroyed the engine?
In previous incidents,
the entire propeller had fallen away harmlessly
But on flight 529,
weight loss unbalanced the propeller
and led to uncontrollable high speed shaking
as the engine shuddered in its mountings
This was the ominous hammering sound,
heard by the passengers
It literally ripped the engine open and
left the useless propeller jammed against the wing
The crew weren't handling the engine failure
as a true engine failure
in that some mechanical malfunction occurred
and the engine stopped running.
They didn't know that the engine actually had
vibrated significantly and broken from its mount
and actually canted or twisted on the wing
The NTSB found that the rescue services
might have arrived more quickly
if controllers had heeded Matt Warmerdam's request
for help on the ground
given by radio 6.5 minutes before the crash
Another key NTSB-recommendation
was to replace the flimsy crash axe
that had failed in Warmerdam's rescue
with a sturdier model
Investigators praise the crew of Flight 529
for the way they dealt with the crisis
falling their reactions reasonable and appropriate
But the NTSB could offer a little advise
on the one thing that have caused all these deaths
Fire
The conundrum is :
How do you make a fuel burn in an engine
but not ignite when it is spilled?
One way to reduce the severity of post crash
fires is by utilizing less flammable fuel
In 1984, the FAA and NASA
decided to test a new safer fuel
by stating an accident,
using a remote controlled plane
Unfortunately, it was not a conspicuous success
But the US NAVY has been using a safer form
of jet fuel, called JP-5 since the 1950's
Yet it is not used in commercial aviation
The primary reason that civilian sector commercial
aviation has not gone to a lower flammable fuel
is a question of availability and distribution...
...and the cost:
It cost more to produce JP-5.
Everything comes down to money
What it is going to cost to develop a system?
What it is going to cost to implement the system?
What is it going to do
for the overall safety of the airplane?
and who is going to pay for it
Personally, from a safety standpoint,
I'll pay $2 extra in my ticket
to know and have that security
Until a solution is found,
there will continue to be stories like ASA 529
On impact, every one on this flight had survived
but the subsequent fire became the killer.
For the victims of the fire, recovery has been
a slow, painful and excruciating process
First Officer Matt Warmerdam was burnt
on 42% of his body
Some other survivors suffered up to 90% burns.
Treatment included daily baths,
removal of dead skin from burn wounds
There would be years of
skin graft operations
The 24 hr a day wearing of pressure garments
to minimize scarring
chronic itching and soreness
and daily physical therapy
Your ability to sense and fail to those areas
is permanently changed for the worse
Temperature control is lost:
When you walk from an air-conditioned building
into the outside,
you take for granted that your
body starts accommodating,
even by sweating or by blood-flow
People with burns
especially horrible large surface area burns
That is lost for ever;
They have to plan everything they do
They have to plan where they are going to be
and the clothing much more carefully
There are emotional and physical things both
that are lost forever
My medical treatments were quite extensive
There was a lot of long nights talking with Amy
trying to get over the pain and despair
of all that
The plane crash, it took the last byte
And I stayed
in the fire service for a while after that
but my heart was never in it again
I quitted my job as a vice president
a software company, travelling alike
making very good money
and I went to work as a buyer in Alaska
I also reconnected with my ex-wife
and we got re-married
moved down to South Carolina
and have all our kids moving with us
So, I did change my life
One year after the crash,
the military fraternal organization of pilots
bestowed its prestigious medallion on Matt Warmerdam
for his part in saving the lives of his passengers
He accepted it in honour of the crew
Seeking closure on the trauma of the crash,
residents build a memorial to the victims of 529
behind Shiloh United Methodist Church,
a short distance from the accident site in Burwell
Much is changed for the company
that manufactured Flight 529's propeller
Now renamed Hamilton Sunstrand,
it is part of the giant United Technologies
aerospace and defence group
Flight 529 was the last time
that one of its propellers failed in flight
Its inspection and repair process
was made more stringent
in some cases exceeding FAA requirements.
Since the three blades failures,
there have been none whatsoever
Of the 29 people aboard Flight ASA 529,
only 8 escaped with minor injuries.
Of the 21 others who received
major injuries and burns, 10 subsequently died
Flight attendant Robin Fech declined
to be interviewed for this film,
still suffering from the pain and anguish
of that terrible day
She has never worked as a flight attendant again
The best thing I ever could have done for myself
was that day, two years ago
when I had finished training
and took the controls of ASA plane...
...and flew again.
I stubbornly recaptured my dream
And now that I am doing again
This has been a joy
It is what I do,
It is what I love
That is what I always wanted to do with my life
and I am doing it again
Subtitles:
Rein Croonen
The reconstruction is based
on actual cockpit recordings
It was just a small commuter-plane
buzzing back and forth from one town to another
A journey of 86 minutes,
one of many that day.
No one could ever have imagined
that it would end like this:
In drama and in death
Yet, in 1995, two pilots
with 26 passengers aboard,
managed to defy the laws of gravity
for 9 minutes and 20 seconds
when their aircraft in effect
lost the use of a wing
struggling home like a wounded bird
A wounded bird
Flying isn't always glamorous
Regional airlines are like the buses of the air
Trundling back and forth
from one small city to another
Crews operate several flight a day,
working for up to 15 hours
They face interminable ground delays
and often passengers
If a flight get cancelled,
they don't get paid
But they enjoy their work.
Atlanta Airport in Georgia
has become one of the busiest in the world
It is the home
of the very successful regional airline:
Atlantic South East
ASA serves every town and city
of the South Eastern United States
with the fleet of 83 turbo-props
In 1995, most of them were Brasilia's,
built by the Brazilian firm EMBRAER
The Brasilia is a high performance aircraft
with state of the art avionics
and a top speed of 378 mph
Today, after 18,000 successful flight,
this Brasilia will take of the last time
Captain Ed Gannaway and F O Matt Warmerdam
have just flown in from Macon, Georgia
Going through the departure checklist,
they are now ready for their 2nd flight of the day
Flight ASA 529 to Gulfport, Mississippi
Flight Attendant Robin Fech
has been with ASA for just over 2 years
A cabin is a cramped space and only 31 ft long
Most of her 26 passengers
are seasoned business travellers
ranging an age from 18 to 69
Among them are 6 engineers, 2 deputy-sheriffs,
a minister, 2 air-force personnel
and even an aspiring flight attendant
For them, the short trip to Gulfport Mississippi
is a routine journey
but they are 1/2 hr late on their schedule already
Power set
Feathers armed
Captain Gannaway who's been with ASA for 7 years,
comes from a family of pilots
He is a skilled and accomplished captain
The two man have only been flying together
for 4 Months, but get along well
At 6'3" and 200 pounds,
Matt Warmerdam is a tight fit
in the Brasilia's crammed cockpit
I think all pilots would agree that the Brasilia
was a constant love-hate-relationship
It was at the time
the fastest, sleekest turbo prop around
It was also very tricky to master
The thing was built like a Sherman tank
Robin?
It will just be a couple of minutes like this
It is going to smooth out
Al-right, thank you
Good afternoon, ladies and gentlemen
Welcome aboard, at Atlantic South East Airlines
Flight 529, to Gulfport Mississippi
Chuck Pfisterer, a nervous fligher
works for a paper company
and is on its way to visit a new mill
ASA 529, climb and maintain flight-level 20,000 ft
The Brasilia, on auto pilot, is climbing
towards its cruising altitude of 24,000 ft
24, 24
but the plane will never make it to this altitude
AUTOPILOT
The sound of that was tremendous
It was as if someone has taken a baseball bat
and hit an aluminium garbage-can
as hard as they could
It was just a gigantic crashing sound
and the airplane immediately turned to the left
Not knowing really what happened,
I looked over and noticed everyone looking left
out the window
What I saw was very alarming
The outer skin and the
engine had been ripped off
or as I determined later had peeled back
because of some force
I could see the components of the engine itself
And I could see fluid, leaving the engine,
exiting the back of the wing.
Warning lights and chimes go of,
signalling trouble in the left engine
The AUTO-pilot trips off as a result,
and Gannaway takes control of the plane
The plane is falling 5500 ft a minute
an equivalent of over 90 ft /sec
The oil from the destroyed engine
is seeping into the air-conditioning
bringing smoke into the cabin.
Unaware that the left engine is destroyed,
the pilot tries to adjust its propeller
to improve the plane's lift
Warmerdam attempts to feather the propeller
which means changing the angle of the blades
in order to minimize air-resistance
The warning light indicates
fire in the left engine
No matter what Gannaway does,
the plane is still pulling violently to the left
He struggles to counteract it
by pushing hard to the right
using both rudder and control column
The force of the crippled wing,
pulling to the left is relentless
Without the efforts of the pilot
to keep the plane stable
it will roll into a spin and
spiral down into the ground,
killing everyone on board.
The engine has turned into a
massive mis-shapen twisted metal,
fatally weakening the wing's
aerodynamic capabilities and dragging it down
The plane wants to keep turning left
The pilots must push hard right on the rudder
to the limit, to keep them flying straight
Captain Gannaway is confused:
Feathering the propeller
is not what caused the drag
He is so preoccupied with handling the emergency
he hasn't looked over his shoulder
at the damaged engine yet
For now, the pilots are focussed
on the plane's vital statistics:
Heading, altitude, speed
and the power setting of its one good engine
These planes are designed to fly with one engine
The airplane is capable of flying on one engine
However, in the case of Flight 529,
not only do you have an engine that is
malfunctioned and stopped running
but now it is broken
from its normal mounted position and canted
which creates a very increased or dramatic
aerodynamic effect on the airplane
The pilots have managed to slow
the plane's catastrophic rate of descend
but not hold it
In fact, the airspeed is actually increased
to 224 mph
Captain Gannaway is puzzled:
He has flown a Brasilia with one engine before
and landed it with difficulty
This plane has something very wrong
ASA 529: we are declaring an emergency
We have had an engine failure
ASA 529
Left turn direct Atlanta
Flight 529, now flying over Alabama
makes a left turn back towards Atlanta
But the airport is almost 58 miles away
Will they make it?
The plane has begun to descent again
and it speed
Warmerdam cancels the master caution-warning,
finally silencing the plane's alarms
Captain Gannaway experiments with his controls,
trying everything
Suddenly, the nose of the Brasilia lifts up
and the plane's speed slows to 186 mph
ASA 529, say altitude descending to
We are at 11,600 ft at this time
Al-right, it is getting more controllable here
For the first time since
the crisis began,
the pilots can now turn their
attention to the passengers
OKAY, Robin,
We declare an emergency
back to Atlanta
go ahead and brief the passengers
This will be an emergency landing back in
Al-right
thank you
Fech hasn't told the pilots what she had seen
of the destroyed engine
She assumes they already know
ASA 529,
can you level off for the need to keep descending
The plane is descending again at about 3000 ft/Min
Gannaway suddenly realizes
they won't make it to Atlanta
We are going to keep descending
We need an airport quick
We need an airport quick
Roll the trucks and everything out for us
ASA 529 West Georgia,
the regional airport is
at your 10 o'clock position about 10 miles away
But the Air Traffic Controller, too preoccupied
with handling the crisis aboard Flight 529
fails to notify emergency services
Flight 529 makes
another wide left turn
that brings it on course to land
at West Georgia regional Airport
Let us get up the failure checklist please
But they don't get a chance
to diagnose their problem
ASA 529, say heading
We turn about 310 right now
ASA 529, you need to be on 030 for West Georgia,
regional, sir
We have difficulty with the controls right now
Brace positions
APU if available, start
Put that off, bring the ice off
ASA 259, say your altitude now, sir
7000 ASA 529
Trim fail
ASA 529, I missed that, I'm sorry
We are at 6,900 ft right now
ASA 529 West Georgia,
regional is your closest airport
What kind of runway they got?
Hey, what kind of runway regional got?
West Georgia regional is 5000 ft
and it is asphalt, sir
OKAY now, I want you to remove
any pens or sharp objects from your pockets
I want you to take off your glasses and
drinks into the pocket of the seat in front of you
Most folks on that flight were business folks
that flew real frequent
So, there is no screaming or panicking of any sort
Based on the fact that I was going to die,
I dealt with it in the best way that I could
which was just to try to absorb it
accept it, and deal with it
come on, practice,
take your seatbelt off and on, okay?
There is smoke
and the door in front of us is locked
You are going to get down your hands
and using crawl the back, OKAY?
It is kept in rows,
we've got to go down the fifth row
The plane is still losing altitude far too quickly
Can it make it to the airport in time?
Atlanta CENTER normally only controls flights
at altitudes over 11,000 ft
For the last 7 minutes,
Flight 529 had been under this altitude
and now the controller
is having trouble locating them
ASA 529, you have lost your transponder,
say altitude
We are at 4,550 ft at this time
ASA 529, we've got you now
and the airport is at your...
say your heading now, sir
We are heading 080
Roger, you will need about 10 degrees left
West Georgia Regional Airport
is only 8 miles away beneath the clouds
2 minutes flying time
But they are not sure
they can keep airborne that long
I'll tell you what: put you on
approach he works that airport
we are able to give
you more information
Contact Atlanta approach at 12.0
Atlanta approach air Traffic Control
It monitors planes within a much smaller air-space
including West Georgia Regional Airport
The Brasilia, now at 3400 ft,
has slowed its descend to 1800 ft/Min
but that is still too fast
They won't make it to the airport
7 minutes have past
For the first time, Captain Gannaway
manages to catch a glimpse of the left engine.
The engine has exploded,
it is just hanging out there
This was something
his instruments haven't told him
It is no simple engine failure
The engine is just dangling off the wing
He knows he could land a Brasilia
with a failed engine,
but not when it is torn apart
This is something
his training has not prepare him for
He wishes he could see through the clouds
Yes, sir,
We declare an emergency
ASA 529, Roger,
expect localizer runway 3 for approach
and could you fly heading 180
No, sorry, 160
The controller's flightpath will take
the Brasilia several miles South before landing
Gannaway knows he doesn't have the extra minutes
that this will take
Just give us the vectors,
we will go to visual
He asks for directions
to take the plane straight in
using the shortest possible route
Suddenly, they are out of the clouds
but the sight that greets them could not be worse
In front of them:
No Airport
Only forest and villages
Captain Gannaway who never stutters,
does now
S-single engine checklist please
Robin Fech is puzzled:
6 minutes earlier, Warmerdam had told her
the plane was turning back to Atlanta
but all she can see now is Georgia countryside
We are below the clouds
Tell them
We are this far at this time,
Can you give us a vector to the airport
Turn left and fly heading 040
There, the airport is about 10 o'clock
in 6 miles, sir
Radar contact lost at this time
The plane's low altitude shocks the controller:
1900 ft
Only a minute earlier, it had been at 3,400 ft
The descend is far too fast
Remember:
Brace yourselves
Sir, heads down
Heads down,please
Robin Fech,
too preoccupied by the safety of her passengers,
looks out of the window
and suddenly sees the tops of the trees
She has but a few seconds left
to strap herself in her jump-seat before impact
The fall down is going to be rough
The airport is only 4 miles away,
but too far for the crippled plane
The pilots have to attempt
to crash landing in a field
The plane's altitude voice alarm sounds,
warning the pilots that they are flying too close
to the ground without their landing gear lowered
The pilots were attempt to land
on the plane's belly
These were the last words
on the cockpit voice recorder
The plane is flying at a 138 mph
and only seconds away from impact.
The plane had landed in
a small field in Burwell
a sleepy farming community near Carrollton, Georgia
where nothing major ever happens
Many neighbours witness the plane coming down
Bill Jeters and his wife lived in
this house at the end of this field
angled directly in
the plane's path
My wife was sitting at the kitchen table, reading
And she said: Bill, we better get out-ta here,
because the plane is
going to hit the house
So, by that time
it started to stop
I said: Will you call 911 and
I am going ahead of the plane
We have a plane crashed in our backyard
Eight minutes have passed since
first officer Warmerdam has declared an emergency
and asked Atlanta CENTER
for rescue vehicles to be alerted
But the Controller hasn't passed on the message
Minutes will make the difference now
between life and death
The local emergency-services responded quickly
but are still many miles away
For almost a minute after impact,
there is an eerie silence
The plane's fuselage is broken in two
Could anyone survive?
As the dust settles,
all 29 people on board are miraculously alive
with only a handful seriously injured
by the impact
But a new disaster is gathering
Fuel from the shattered wing-tanks
is pouring onto the ground
The last thing that I remember
is the sound of hitting the trees
and then I honestly don't recall impact
Captain Ed Gannaway has been knocked unconscious
by a blow to the head during the impact.
When First Officer Warmerdam regains consciousness
he realizes they are stuck:
The cockpit-door is jammed
and smoke is slowly seeping in
He reaches for the emergency crash axe:
The cockpit window is the only way out
The next immediate thought I had
What is now is going to blow up
So, get out of here
He was burning right in the open
As I just jumped over
And I headed towards the opening
and I walked out of the aircraft
and I walked away from it
The sparks ignite the fuel vapours
creating a blazing fire
Within seconds, the fire spreads to the fuselage
In the rear-section of the plane,
the passengers are now trapped by flames,
burning at 1800 °C
They can hear screams
from the field outside
where some passengers are already
suffering from terrible burns
To escape, they too have to run through the fire
not fall in it,
hoping for the best.
They turned back and they looked at the aircraft
and what I saw was
that the opening that I had come through
was basically fully involved in flames.
And that the people they were exiting the aircraft
were all on fire
Some of them were rolling in the grass
try and put the fire out
and sometimes they made it worse
because there was spilled fuel
and then they got even more ignited
The whole situation got uglier and uglier
in the sense that
you would all of a sudden see
people with their clothing burned of
You would people see with red skin
You could actually see some people who's
flesh was dropping off of their bodies
or their faces
It was just a horrible situation
that was taking place
and it was getting worse and worse
Matt Warmerdam his right
shoulder dislocated
is banging the axe against the
window with his left hand
One gentleman I saw was crawling,
completely engulfed in flames
and another one did was
most of his clothes was torn off
Now, whether they get torn off in the crash
or he torn them off himself,
I don't know
I helped him away from the airplane
and brought him up
towards my brother in law's house
All he had on was his shorts
And his skin was ...
Aircraft glass is much thicker than
what you would see on an auto-mobile wind-shield
It is several different
composite layers
that have been temper-treated together
to make it a very, very tough surface
And with each swing
with the crash axe
I was only able to chip
away a small piece of glass
I need some help
I looked around left and right and
there is no other fools that close at that second
but even though passenger David McCorkell believes
that the plane might blow up at any second
he goes to Matt Warmerdam's rescue
I want to get some air
The oxygen cylinder in the closet
behind the co-pilot's seat punctures
It will make the cockpit-fire much worse
OKAY, go ahead, go ahead.
Stop pulling me,
it is too small
Go ahead.
By now the rescue crews of the area
have been notified.
Firemen, police-officers, paramedics,
all are hurriedly on their way to the crash site
Will the fire-trucks arrive
in time to save Matt Warmerdam
before the cockpit gets
engulfed in flames?
David McCorkell is exhausted
trying to break the strong glass
Suddenly,
a heat flame pops at him from below the cockpit
He backs off, scared for his life
You don't let me die, are you?
Now, more determined than ever,
he bangs even harder and faster
Then, suddenly
the weakened axe-head flies of
It is getting hot in here, get me out
Guy Pope, a police officer is the first
rescue-worker to reach the burning plane
I was about three miles from here
when I received the call
And about halfway here I could see the smoke
Pretty heave smoke
And I got out of the car and I ran up to the plane
When I ran around the nose of the plane,
one of the passengers handed me a hatchet
and said that the pilot was inside
I took the hatchet
and started to cut a bigger hole
I cut and get around behind
The cockpit caught at fire
it was still burning pretty heavy
there was an oxygen bottle
that were blowing the fire
That was just one of the things,
You see a man burn
You don't forget it
This is life footage taken with a video from the
wind-shield of a Georgia State Patrol Police car
as rescue-workers are arriving at the site
At this moment, all passengers are out
of the two sections of the broken plane,
except pilots Ed Gannaway and Matt Warmerdam
who remain prisoners of their cockpit
The first of,
I had to tear the back of the cockpit out
It burnt and there was no door visible
or anything like that
I actually took my hands and tore it out
When I started to pull him out,
he looked up and said
Tell my wife Amy that I love her
I said: 'No, sir, you tell her,
because I'm getting you out of here'
Inside the ambulance I worked with him and
he I thought that he probably would not make it
I took his name-batch
and pinned it on his underwear
which was the only thing I left on him,
trying to cool him down
because I thought that if he died
at least someone will know who he was
Surprising of that was
that he was aware of everything around him
He was comforting me
because at that particular time i was crying
Matt, he actually took his burnt hand
and wanted to tear away
They found Captain Gannaway dead in the cockpit
He had struck his head on impact
and never regained consciousness
He died of burns and smoke inhalation
The crash-survivors, some with broken bones
and others with burns, ranging from minor to 92%
are rushed to various hospitals in Georgia.
Thirteen passengers were brought
to Tanner hospital in Carrolton 15 minutes away,
where code 'BLACK' was immediately applied,
meaning: Everybody helps
Dr Bobby Mitchell, after working a night shift,
was awakened
When I got to the hospital,
some of the people that have survived
the plane-crash were already here
It smells initially just a way of a jet-fuel
It just hit you as
the door opened
It was mixed with just a pungent
horrible odour of burnt flesh
When a patient suffers a severe
burned skin is violated,
The skin really is the major
part of your immune system
When they are able to survive
for a period of weeks
it is not uncommon for them to
die from other organ failures
which is what happen to a lot of the people
that were on the Flight 529
I have never before since dealt with
so much physical devastation in most of all people
and so much sorrow and horror
and sadness in one place
at one time then we did on that day
in this little small town hospital.
After a long day treating
the horribly burnt passengers
and witnessing the courage of some of them,
Dr Mitchell was asked
to assist the autopsy on captain Ed Gannaway
I looked down and put my hand over of them
I told everybody
I hope where his spirit is
that he knows what a good job he did
and I just said:
'You are the hero'
I hope you know it, captain Gannaway
Regional airlines are a North American phenomenon
In the early 1960's,
a small band of independent airlines
first became known as air-taxies
which in time became commuter airlines,
then finally regional airlines
In 1978, the US deregulated the airlines
and as the small and mid-size cities
became the economic engine of the country
regional airlines prospered as never before
The National Transportation Safety Board
is responsible for investigating air-disasters
Its GO-team is on duty 24 hrs./day
to fly to the scene of any major crash
The NTSB will have several sub-groups,
working at the same time,
each examining a particular part of the plane
Gordon Jim Hookey, an aerospace engineer
was in charge of the propeller maintenance group
We went out to the crash site
And in the usual fashion you just look around
and get a feel of where all the pieces are
We came along the propeller assembly
that was missing
looking down to the dirt,
we could see the tell tale marks,
the beach-marks around
along the fractured surface that indicated
that it might have been a fatigue fracture
During the last 10 minutes of Flight 529,
no one on board the plane suspected
that the engine failure had been
caused by a propeller blade fracture
Hookey had a good reason to be concerned
by the broken propeller-blade
He had seen this all before
Four years earlier another ASA Brasilia
had nose-dived and crashed in woods in Georgia
killing all 23 people on board
including former US senator John Tower of Texas
and space shuttle astronaut Manley Sonny Carter
The NTSB's investigation
of that incident had found
that the crash had been caused
by a badly designed propeller control unit
and they blamed that the manufacturer:
Hamilton Standard, (See S15E09 of Mayday)
Then in March, 1994,
just 17 months before ASA 529
on two separate commercial flights
identical propeller blades broke from metal-fatigue
Over Canada and over Brazil
In both cases, the aircraft involved
managed to land safely
These accidents pointed to serious problems
in Hamilton-Standard propellers
and became a major crisis for the company
Airlines were ordered by the
government to carry out an inspection
of all the 15,000 propeller-blades in service.
Investigators found that the broken
propeller had been declared suspect
and sent back to Hamilton Standard for inspection
One of the ASA mechanics
took the blade off the hub
As soon as they turned it over
we marked down the serial number
So, when we went back to do the records,
we immediately go to that particular blade
Investigator Jim Hookey took the broken blade stop
to Atlanta Airport
From there,
it was sent to Te NTSB laboratory in Washington
By next morning, blade number 861398
was being examined under a scanning microscope
Investigators found tell tale deposits
of chlorine,
a corrosive substance known to eat into
the inner walls of the propeller blade
So, then the question becomes:
'Where did the chlorine come from?
In two of the previous propeller failures
the problem had also been traced to corrosion,
caused by chlorine in the inner wall of the blade.
Flight 529's blade had also snapped off
13.2 inches from the hub
very similar to the two previous blade failures
Under the microscope, NTSB's scientists saw
the two crack along the inner wall of the blade
had joined to a form a single fisher
This had grown and grown
until it circled the blade
at which point it snapped
under the stress of normal operation.
But the NTSB scientists noticed something else
On the inner surface extending about
1,5 inches from the fracture,
there was a series of sanding marks
Hookey set of to Hamilton Standard,
intend on getting the maintenance
records for the propellers.
What had been done to the blade?
When has it been recalled?
But the factory Hookey examined
the blades repair records.
He noted the initials of the technician
who did the work
CSB = Christoffer Scott Bender
He was a young technician who worked
at the Hamilton Standard propeller repair facility
Christoffer Bender has watched
the news of the accident on television,
little realizing
how he was involved in the accident.
I saw the Hamilton Standard prop and it was like
I hoped it was not a prop failure
You know the NTSB is down there,
The FAA is investigating
And they've called in several engineers
to go also down there
It might be a prop failure
as soon as I heard that...
...my heart
it was like
I think I might have cried a little bit
because emotionally you are overwhelmed
Something that I had in my hands
and somebody trusted me that failed
because that somebody had died
After discovering the technician who
had last worked on the propeller blade
that caused the crash of ASA 529
the NTSB now had to find out
how the blade had passed inspection
Propeller blades are hollow
Inside, weights are inserted to balance the prop
They are kept in place by a cork,
soaked in chlorine
It was the chlorine that had caused
the corrosion in the previous accidents
However on this blade, Bender had been unable
to detect any evidence of corrosion
He then did what he had been told to do
'Polish the inside of the blade'
The draft accident report we present to you today
involves Atlantic South East Airlines Flight 529
The NTSB found that by
polishing the blade,
Hamilton Standard had unwittingly
removed all traces of the crack
and a later more thorough ultrasound examination
couldn't detect it
The NTSB asked for more accountability
for management at Hamilton Standard
And so the final report read:
The fracture was caused by a fatigue crack
from multiple corrosion pits
that were not discovered by Hamilton Standards
because of inadequate and ineffective corporate
inspection and repair techniques
training, documentation and communications
Some final question still needed to be answered
Why had the broken propeller blade
destroyed the engine?
In previous incidents,
the entire propeller had fallen away harmlessly
But on flight 529,
weight loss unbalanced the propeller
and led to uncontrollable high speed shaking
as the engine shuddered in its mountings
This was the ominous hammering sound,
heard by the passengers
It literally ripped the engine open and
left the useless propeller jammed against the wing
The crew weren't handling the engine failure
as a true engine failure
in that some mechanical malfunction occurred
and the engine stopped running.
They didn't know that the engine actually had
vibrated significantly and broken from its mount
and actually canted or twisted on the wing
The NTSB found that the rescue services
might have arrived more quickly
if controllers had heeded Matt Warmerdam's request
for help on the ground
given by radio 6.5 minutes before the crash
Another key NTSB-recommendation
was to replace the flimsy crash axe
that had failed in Warmerdam's rescue
with a sturdier model
Investigators praise the crew of Flight 529
for the way they dealt with the crisis
falling their reactions reasonable and appropriate
But the NTSB could offer a little advise
on the one thing that have caused all these deaths
Fire
The conundrum is :
How do you make a fuel burn in an engine
but not ignite when it is spilled?
One way to reduce the severity of post crash
fires is by utilizing less flammable fuel
In 1984, the FAA and NASA
decided to test a new safer fuel
by stating an accident,
using a remote controlled plane
Unfortunately, it was not a conspicuous success
But the US NAVY has been using a safer form
of jet fuel, called JP-5 since the 1950's
Yet it is not used in commercial aviation
The primary reason that civilian sector commercial
aviation has not gone to a lower flammable fuel
is a question of availability and distribution...
...and the cost:
It cost more to produce JP-5.
Everything comes down to money
What it is going to cost to develop a system?
What it is going to cost to implement the system?
What is it going to do
for the overall safety of the airplane?
and who is going to pay for it
Personally, from a safety standpoint,
I'll pay $2 extra in my ticket
to know and have that security
Until a solution is found,
there will continue to be stories like ASA 529
On impact, every one on this flight had survived
but the subsequent fire became the killer.
For the victims of the fire, recovery has been
a slow, painful and excruciating process
First Officer Matt Warmerdam was burnt
on 42% of his body
Some other survivors suffered up to 90% burns.
Treatment included daily baths,
removal of dead skin from burn wounds
There would be years of
skin graft operations
The 24 hr a day wearing of pressure garments
to minimize scarring
chronic itching and soreness
and daily physical therapy
Your ability to sense and fail to those areas
is permanently changed for the worse
Temperature control is lost:
When you walk from an air-conditioned building
into the outside,
you take for granted that your
body starts accommodating,
even by sweating or by blood-flow
People with burns
especially horrible large surface area burns
That is lost for ever;
They have to plan everything they do
They have to plan where they are going to be
and the clothing much more carefully
There are emotional and physical things both
that are lost forever
My medical treatments were quite extensive
There was a lot of long nights talking with Amy
trying to get over the pain and despair
of all that
The plane crash, it took the last byte
And I stayed
in the fire service for a while after that
but my heart was never in it again
I quitted my job as a vice president
a software company, travelling alike
making very good money
and I went to work as a buyer in Alaska
I also reconnected with my ex-wife
and we got re-married
moved down to South Carolina
and have all our kids moving with us
So, I did change my life
One year after the crash,
the military fraternal organization of pilots
bestowed its prestigious medallion on Matt Warmerdam
for his part in saving the lives of his passengers
He accepted it in honour of the crew
Seeking closure on the trauma of the crash,
residents build a memorial to the victims of 529
behind Shiloh United Methodist Church,
a short distance from the accident site in Burwell
Much is changed for the company
that manufactured Flight 529's propeller
Now renamed Hamilton Sunstrand,
it is part of the giant United Technologies
aerospace and defence group
Flight 529 was the last time
that one of its propellers failed in flight
Its inspection and repair process
was made more stringent
in some cases exceeding FAA requirements.
Since the three blades failures,
there have been none whatsoever
Of the 29 people aboard Flight ASA 529,
only 8 escaped with minor injuries.
Of the 21 others who received
major injuries and burns, 10 subsequently died
Flight attendant Robin Fech declined
to be interviewed for this film,
still suffering from the pain and anguish
of that terrible day
She has never worked as a flight attendant again
The best thing I ever could have done for myself
was that day, two years ago
when I had finished training
and took the controls of ASA plane...
...and flew again.
I stubbornly recaptured my dream
And now that I am doing again
This has been a joy
It is what I do,
It is what I love
That is what I always wanted to do with my life
and I am doing it again
Subtitles:
Rein Croonen